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Tag: precast concrete

  • NEED A CULVERT REPLACED? CONCAST HAS YOUR SOLUTION!

    Culvert replacement header

    Need a culvert replaced or installed? We’d be happy to help with your project!

    aerial view of a three-cell culvert

    Whether you need a culvert replaced, or are looking to start a culvert project, Concast has your solution!

    Single Cell Culvert

    single cell culvert

    Traditional single cell culverts are quick and easy to install, with most being completed and backfilled in a matter of days.

    Multi Cell Culvert

    multi-cell culvert

    More complex multi-cell culverts can be installed side-by-side, depending on the width of your crossing. Should you require a larger crossing, we have other solutions available to accommodate.

    Skewed Culvert

    skewed culvert

    Got a specific angle you need the culvert follow for the natural path or waterway? No problem! We can manufacture custom skewed culverts to match the required angle of your culvert project.

    Storage Tank

    storage tank with access points

    Looking to install a culvert storage tank? We can customize our box culvert storage tanks with human entry access points for easy maintenance; an excellent solution for stormwater management problems.

    Benefits of Culverts

    • Precast culverts can handle a wide range of live load capacities, depending on the product specifications.
    • Manufactured in controlled environments, making them precise for your project.
    • Durable reinforced precast concrete meant to last upwards of 100+ years.
    • Weather resistant products that can be installed during any season.

    Support For Your Project

    Our team of in-house engineers are available to custom design your solution to your exact specifications. Then, our manufacturing team will produce your products in our state-of-the-art facilities, ensuring every measurement is precisely met. Finally, our shipping team and fleet will ensure prompt delivery to your site.

    From start to finish, we will ensure a smooth transition at every stage of your project, including field services. Our team is readily available to assist in any way we can.

    Want to Partner with Us?

    Interested in working with us? Contact our sales team today at sales@concastpipe.com.

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  • WHAT’S A COATED STRUCTURE?

    Coated Structures title

    What’s a coated structure? Concast offers several types of coatings on our precast structures. These can be sprayed on directly to the structure to prevent aggressive corrosion, or to waterproof the products.

    Corrosion Protection

    Micro-tunnel pipe with green coating

    This green spray-on coating protects our structures against corrosive effluents and hydrogen sulfide (H2S) corrosion, commonly happening in sanitary sewers.

    Waterproof Protection

    precast structures with black waterproof coating

    Our black spray-on coating provides a layer of external waterproofing for added protection against the elements and keeps the structure performing in optimal conditions.

    a row of micro-tunnel pipe with green coating

    Why Choose Coating Protection?

    • Additional layer of protection from harsh elements
    • Maintains optimal conditions for performance
    • Reduces risk of degradation to the structure

    Which Products Can Be Protected?

    We can apply these coatings to a wide range of our structures, from reinforced concrete pipes and micro-tunnel pipes, to drop structures and maintenance holes, depending on the application.

    If you have an application that could use additional protection against the elements or corrosive liquids, we want to help! Inquire about a coated structure today!

    Support For Your Project

    We will work with you on your project from start to finish to ensure a smooth transition at all stages, including transportation, the installation process, and field services. Our team is readily available to assist in any way we can.

    Want to Partner with Us?

    Interested in working with us? Contact our sales team today at sales@concastpipe.com.

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  • WHAT IS TRI-SPAN? CONCAST’S INNOVATIVE SOLUTION!

    Tri-Span being installed on an construction site

    Have you seen those three-sided, flat-top, and open bottom precast culverts? Have you ever wondered what they are? They’re called Tri-Span.

    a tri-span unit being installed

    What are they for?

    Tri-Span is a highly effective and environmentally conscious solution for managing water flow in applications that involve streams, creeks, or other narrow waterways. These open bottom precast culverts, used in applications where we don’t want to disturb the existing waterway, are designed to meet the unique challenges of watercourse crossings, providing an efficient, cost-effective alternative to traditional full bridge construction.

    With their innovative geometry and environmental benefits, Tri-Span culverts offer enhanced performance, faster installation, and long-term durability, making them an ideal choice for a wide range of infrastructure projects.

    Custom In-House Engineering

    Tri-span unit suspended by a crane

    Each Tri-Span system is custom designed by our in-house engineering team according to your specifications, ensuring accuracy.

    Tri-Span units are placed on top of footings, which can be cast-in-place or precast. Our precast footings are innovative and cost-effective and can eliminate the need for piles where poor ground conditions exist.

    tri-span system being installed on a construction site

    KEY BENEFITS

    • Environmental protection of the streambed, aquatic habitat, and wildlife
    • Eco-friendly and sustainable
    • Low-profile, allowing for shallower installation
    • Adaptability – flat top geometry allows for easy integration into existing infrastructure
    • Reduced costs compared to full bridge installations
    • Time-efficient installation due to precast components

    SUPPORT FOR YOUR PROJECT

    We will work with you on your project from start to finish to ensure a smooth transition on all elements, including transportation, the installation process, and field services. Our team is readily available to assist in any way we can.

    Want to Partner with Us?

    Interested in working with us? Contact our sales team today at sales@concastpipe.com.

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  • CONNECT TO EXISTING STRUCTURES – WE MAKE IT EASY!

    July blog header

    Have you got an existing pipe or structure that requires a new line or additional components? We make it easy to connect to existing structures!

    How do we do it?

    Our extensive line of precast products can be easily customized to fit with virtually any type of dissimilar products and/or materials, creating a solution that works seamlessly.

    Custom In-House Engineering

    Engineering office window

    With our team of in-house engineers, we can custom design precisely what you need to connect perfectly with the pre-existing structure.

    Support for your project

    Connecting box culverts old and new

    Want to Partner with Us?

    Interested in working with us to connect to existing structures? Contact our sales team today at sales@concastpipe.com.

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  • CAST-IN-PLACE VS. PRECAST CUSTOM FOOTINGS

    Why use cast-in-place footings when you can use precast custom ones!

    wide angle of a custom footing
    wide angle of a custom footing

    Yes, you read that right! Cast-in-place footings are becoming a thing of the past. More and more projects are going with precast custom footings because of cost, efficiency, labour, and ground conditions.

    Our Custom Footings Journey

    Traditionally, our Tri-Span and CON/SPAN units were placed on piles or cast-in-place footings. Piles are expensive to install, and cast-in-place footings can lead to higher field costs and human error. We found there was a need for a product to combat poor soil conditions, intensive labour, and efficiency in the field. Our in-house engineers took the task at hand, and custom footings were created to solve that need.

    Right side of a custom footing
    Right side of a custom footing

    The Story of Our 19-Metre Footings

    Recently, we designed a 16-metre Tri-Span project. The problem? Poor soil conditions and piles drove up the project costs. Our team of in-house experts hand-crafted the solution: 19-metre custom footings that alleviated the need for piles and cast-in-place footings, AND could handle many ground conditions. They look pretty cool too!

    Under side of a custom footing

    Not All Footings Are Created Equal

    Custom footings improve on productivity during installations, increase accuracy in project development, and are created in controlled environments, ensuring quality and performance is met. We can custom design footings in various shapes and dimensions, accounting for the many ground conditions we face in Ontario.

    Want to Partner with Us?

    Interested in working with us on a custom project? Contact our sales team today at sales@concastpipe.com.

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  • WET CAST VS DRY CAST – WHAT’S THE DIFFERENCE?

    From left to right is a close-up shot of a Perfect Pipe with its bright yellow HDPE liner, the next is a Tri-Span installation on a job site, the last is a close-up of large reinforced concrete pipes.

    What’s the difference between Wet Cast vs Dry Cast?

    Did you know we manufacture both wet cast and dry cast precast products? We sure do! However, do you know the difference between Wet Cast vs Dry Cast? We get asked that question A LOT! Let’s discuss.

    Difference #1 – Curing Process

    A close up shot of a Perfect Pipe with a bright yellow HDPE liner. The pipe is inside the Concast manufacturing plant.

    One difference between them is how they are cured. Additionally, a Wet Cast product is cured in its form (or mould), whereas a Dry Cast product is stripped from its jacket and then cured. Our HDPE-Lined Pipe (shown here for example) is a Wet Cast product.

    Difference #2 – Strength

    A close up shot of a Tri-Span installation at a job site. three workers measure for accuracy in the background.

    What are the strength differences? The answer is simple: there are no strength differences. Concast manufactures both to meet the same industry standards for precast products. Our Tri-Span products (shown here) are Wet Cast made and meet all requirements for a wide range of robust applications.

    Difference #3 – Quality

    A close-up shot of stacked reinforced concrete pipe. A view through the center of the middle pipe shows more stacked pipes in the background.

    Is there a quality difference? Absolutely not! The main difference between them is how they are manufactured. Both have the same quality you’ve come to expect from Concast products that you can depend on. Our reinforced concrete pipes (shown here) are manufactured both ways, depending on the size.

    Wet Cast vs Dry Cast

    Concast offers both Wet Cast and Dry Cast products. Although they may be made different in their manufacturing processes, both products are extremely durable and have the same quality levels.

    Want to partner with us?

    Interested in working with us? Contact our sales team today at sales@concastpipe.com.

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  • DON’T ADJUST YOUR SCREEN: WE’VE GOT ELLIPTICAL PIPES!

    rows of stacked concrete elliptical pipes.

    No, you’re not seeing things! These elliptical pipes may look a little funny. That’s because they are manufactured for situations where there isn’t enough clearance for standard reinforced concrete pipe.

    What’s so great about elliptical?

    Elliptical pipe is unique, and we’re unique for making it! It’s available in equivalent circular diameters of 900 to 2100mm. Standard strength classes available: HE-I to HE-IV.

    Need to customize your elliptical pipe? No problem! We can add tees and wyes, service connections, and much more to meet your exact specifications.

    two rows of concrete elliptical pipes.

    Benefits of elliptical pipe:

    • Elliptical pipe is just as robust as standard concrete pipe.
    • It has the same longevity as standard concrete pipe.
    • It can also be installed both horizontally and vertically.

    We want to work with you!

    If your project requires lower headroom and clearance, elliptical pipes may be the solution you need! Our team of engineers will work with you to bring your concept to reality.

    Get in touch!

    Please reach out our sales team for more information at sales@concastpipe.com.

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  • TRI-SPAN IS THE BRIDGE SOLUTION YOU NEED!

    a large crane hoisting up a concrete Tri-Span unit at a busy job site while workers look on.

    Does your project require a bridge, but you’re not sure where to start in the design process? Have you considered a Tri-Span bridge? This efficient, cost-effective alternative to traditional full bridge construction is an excellent solution!

    What is Tri-Span?

    Our Tri-Span three-sided bridge structures are a highly effective and environmentally conscious solution for managing water flow in applications that involve streams, creeks, or other narrow waterways. Their design is well-suited for low cover applications and vertical clearance constraints.

    Multiple Sizes and Customization

    We can produce Tri-Span products in a wide-range of sizes, providing flexibility to accommodate different spans and various horizontal and vertical design requirements. We can also manufacture custom designs for more complex or challenging projects.

    Earlier in September 2025, we completed a project for a bridge in Brampton; the cool part – it had an 18-metre span, our largest span yet! The project was made up of over 150 pieces, including spans, wingwalls, and custom footings. From engineering and design, to manufacturing and logistics, we have everything you need for your bridge.

    an aerial view of a large Tri-Span bridge installation at a job site, with workers on top of the bridge.
    18 metre Tri-Span installation in Brampton with wingwalls and custom footings.

    Benefits of Tri-Span

    • Reduced costs compared to traditional full bridge construction
    • Time-efficient and quick installation
    • Rigid frame design distributes loads evenly across the structure
    • Built to last using high-quality precast concrete
    • Adaptability and customization – precast units can be adapted to curved or skewed alignments, with varying radii or skews to complement the natural flow of waterways or terrain

    Interested in Learning More?

    If you have a bridge project you need assistance with, Tri-Span may be the solution you need. Please reach out our sales team for more information at sales@concastpipe.com.

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  • ONE-STOP SHOP FOR STORMWATER MANAGEMENT SOLUTIONS

    a display of six products for stormwater management solutions, with the Concast logo in the middle.

    Have you heard the news? We’re your one-stop shop for all stormwater management solutions! That’s right, we have the complete package. If you’re looking for plastic, concrete, or hybrid stormwater management solutions, we’ve got you covered.

    We Can Help!

    Since our amalgamation of Stormcon, we have added a few new products to the Concast stormwater management portfolio, specifically designed for easy installation, lower maintenance, and reducing footprints. No more hazardous ponds, which can be expensive to maintain and monitor. We have better solutions for you:

    Plastic Solutions:

    • Greenstorm geocellular polypropylene modules minimize system footprints, maximize developable land, and can be installed beneath roads, parking lots, or green spaces.
    • Stormwater arch chambers can be used for retention or detention systems and can provide ETV Verified quality control within the system.

    Concrete Solutions:

    • StormCrete – Concast’s concrete tank, used independently, or in conjunction with GreenStorm™.
    • CON/SPAN / Tri-Span – Concast’s precast arch units can be installed in various tank configuration.

    Hybrid Solution:

    • The Vault – a unique hybrid system, leveraging the benefits of GreenStorm™ and StormCrete.

    Interested in Learning More?

    Please reach out our sales team for more information by emailing sales@concastpipe.com. You can also read about these exciting products on our websites:
    www.concastpipe.com
    www.stormcon.ca

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    Stormcon
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  • SPREAD THE WORD: CONCAST MANUFACTURES DROP STRUCTURES

    a three-tier drop structure in front of a manufacturing plant with an open bay door.

    You heard it here first! Concast now manufactures drop structures, saving you time and money in the field!

    Why Drop Structures?

    Drop structures are required when you have an inlet sewer that is significantly higher than the outlet through a maintenance hole, and you need to bring the flow down to the elevation of the outlet. They can be built in the field; however, they are very costly and labour intensive. Our precast drop structures require no additional time or effort from the customer, keeping your project completion on time.

    What are the Benefits?

    • Saves you time and money in the field
    • Factory manufactured vs. field manufactured
    • Controlled environment ensures the highest quality standards are met
    • Quick and easy to install – simplifies maintenance hole backfilling
    • Monolithic casts = better quality

    What sizes are available?

    Our form is capable of the following specifications:

    • Riser diameter of 1219mm
    • Monobase height of 914mm and 1219mm
    • Middle riser and top riser heights of 914mm to 1828mm, in 150mm increments
    • PVC sizes
      • 150mm Tee and Wye
      • 200mm Tee and Wye
      • 250mmx200mm Wye
      • 250mmx250mm Tee
      • 300mmx250mm Tee

    Interested in Adding Drop Structures to Your Infrastructure Project?

    We want to work with you! Get in touch with us by sending an email to sales@concastpipe.com to start a discussion on how we can help with your next infrastructure project.

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